United States

Did you ever wonder what it takes to manufacture a BioClean™ Cleanroom product? Click start to see how a product makes its way from the raw material stage to an ISO Class 4 (Class 10) compatible consumable in no time at all. GMP, ISO, kGy, ASTM, EN - you name it, we test to have every available standard for our Pharma, Medical and Life Science products

Viewing & Monitoring Corridor to
ISO Class 4 (Class 10)
One of our supervisors monitoring the
ISO Class 4 (Class 10) Cleanroom team.
Each Cleanroom team has at least 3 supervisors per shift to ensure quality, efficiency and cleanliness targets are met.
Cleanroom Changing Area
Operators in our changing area suiting-up before entering the cleanrooms.
Our garment donning procedure and pre-check list are the most stringent in the processing industry.
Air Chamber to ISO Class 5 (Class 100) Cleanroom
Before entering the cleanroom, each operator must pass from the changing area through a high powered air shower to ensure that any contaminants are removed.
ISO Class 4 (Class 10) Washer & Dryer Section
Operators in our ISO Class 4 (Class 10) washer/dryer section. At BioClean we have a monthly wash, dry and pack capacity of over 25 million cleanroom gloves!
ISO Class 4 (Class 10) Cleanroom
Inside our state-of-the-art ISO Class 4 (Class 10) cleanroom, where our GMP trained operators are packing BioClean products. Our cleanroom is certified annually by NEBB and has over 550 complete changes of air per hour.
IPA Resistant Ink Application in ISO
Class 4 (Class 10) Cleanroom
All pouches are ISO Class 4 (Class 10) compliant and all batch and lot printing is carried out in our cleanroom with IPA resistant ink.
Sterile Goggle Packing in ISO
Class 4 (Class 10) Cleanroom
Operators inspecting and packing our BioClean single use sterile goggles in our ISO Class 4 (Class 10) cleanroom.
ISO Class 4 (Class 10) Garment Retrieval
All operators in our cleanrooms are GMP trained, and they themselves follow strict SOPs in terms of cleanroom Attire.
All employees are fully covered at all times in ISO Class 4 (Class 10) compatible garments that are washed daily.
Deionised & UV Water
Treatment Plants
A section of out UV filtered water treatment plant which supplies the 18 Megohm deionised water used for washing BioClean products.
ISO Class 4 (Class 10) Air Handling Units
Our ISO Class 4 (Class 10) roof. For reasons of efficiency our cleanrooms have been sectioned into 5 areas, each one serviced by its own air handling unit. The clearooms are positivly presurised to ensure particals are kept out.
State-of-the-art Cleanroom
Washer/Dryer System
A section of the bank of washers and dryers that feed our ISO Class 4 (Class 10) cleanroom. The air intake of each dryer is fitted with a HEPA (High Efficiency Particle Air) filter rated 99.99% efficient with particles 0.3 microns and larger in diameter.
Our Laboratory
Inside the laboratory one of our technicians conducts LPC (Liquid Particle Count) batch testing on our cleanroom gloves. Testing is carried out under an ISO Class 4 (Class 10) laminar flow hood to ensure the samples do not become contaminated.
Ionic and Anionic Testing
Fully certified and calibrated ionic and anionic tester unit tabulate and report all key results. Our lab uses only top of the range equipment to sustain great accuracy.
Autoclave Testing
We conduct routine tests on BioClean reusable garments and autoclavable goggles.
Here one of our technicians is running 121 degree Celsius steam sterilization tests for 30 minute intervals to monitor the longeverty of our autoclave goggles and its components.
Climate Monitored Warehousing
Finished BioClean product being loaded into our racking. All BioClean products are stored in our warehouse which is closely monitored to maintain consistent temperature and humidity parameters.
Malaysian Production Office
Our Malaysian manufacturing base
Headquarters.
Weekly Production Meeting
One of our weekly management meetings in Malaysia with visiting UK MD, Derek Watts, chairing proceedings. We’re not usually all this happy on a Monday morning, but when the boss is in town….!
Malaysian Manufacturing Site
A BioClean delivery van leaving the factory.